Take a look at the following tables to see typical sizes of welding rod diameters and lengths in inch and mm.
Best welding rod for thin sheet metal.
Thus if you need to weld thin metal sheets you should also prefer thin welding rods.
Carbon steel and 18 ga.
The thicker the rod the higher your amperage rating has to be.
Gas metal arc welding gmaw is an effective method for joining light gauge metals such as carbon steel and austenitic stainless steel.
Lots and lots of practice described below practice practice practice the first thing you should get used to is to strike the arc at very low amps and avoiding burning holes into the sheet.
Just grab a piece of sheet metal to get the heat set correctly and go to town.
Forget the larger 1 8 inch tungsten electrode and use a smaller one.
A good heat setting for 1 8 6011 rods on thin material is about 80 90 amps.
Keep in mind that a bigger rod is going to weld a larger area than a smaller rod.
To weld sheet metal with solid wires use electrode positive ep or reverse polarity.
Everyone is different but those settings will get you in the right ballpark to weld sheet metal.
There are no unique or galvanized steel specific tools or materials that you need.
The length usually ranges between 12 and 18.
Stainless steel are used in applications such as hvac automotive mobile machinery guards and cabs and small parts as well as stainless steel food service and processing.
The best all around welding rod would be the 6011 especially for the diy er and hobbyist.
Forney 30705 e7018 welding rod.
Best welding rod for thin metal image score link.
Farmer rods or better e7018 1 16 welding rods which need to be baked before use thin sheet metal 0 021 was what i used.
Select your welding rod based on the size of the metal.
With 3 32 and 1 8 size rods on hand the 6011 will get the majority of your jobs done.
These are great for welding thin metal sheets and welding on all positions and joints too.
You can use a welding rod of any size as long as it works with your welder.
Here are the reviews of the top five welding rods from top brands.
Forney 3125 e6011 welding rod.
Hobart 770479 7018 10 lbs stick.
Use a 6013 7018 6011 or 6010 welding rod.
Hobart 770457 6011 stick.
For 3 32 7018 s it s about the same.