Best Way To Cut Aluminum Sheet At Home

Flip the sheet over and repeat.

Best way to cut aluminum sheet at home.

Hot metal chips will fly. After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. You can cut mild steel up to about 3 8 in.

It may not be an obvious choice but fitted with the right blade a circular saw is a great metal cutting tool. Cut metal with your circular saw. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Then create a pilot hole within the penciled circle.

While these methods result in controlled accurate cuts with limited. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. Easy ways to cut sheet metal panels. Tired of getting fingers cut on sheet metal while using tin snips.

For thin sheets of metal you can use tin snips to cut through it. Thick using a ferrous metal cutting blade. The easiest methods for cutting sheet metal panels are not necessarily the simplest. Check out this video.

To cut the sheets of metal rathe. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line. In our test it cut through rebar like a hot knife through butter. Create a long fracture line then progressively bend the sheet from one end to to the other.

If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. With care and patience full size sheets of aluminium can be cut using this method.