With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet.
Bending aluminium sheet by hand.
This weakens the aluminium and creates a fracture line.
For this you will need a table saw with a blade that has as many carbide teeth as possible and preferably sharp.
Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal.
This is a highly technical and potentially dangerous process best left to a professional metalworker.
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Heavy gauge aluminum bars or rods must be heat bent using an acetylene torch and vice.
Place the fracture line over the edge of a table and bend the overhang slightly downwards.
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So we have the bender but we aren t finished as there is another trick to getting the perfect bend.
Simple sheet metal bender using a hand roller clamps and plywood.
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Sheet metal brakes and aluminium siding brakes place clean bends on sheet aluminium.
Time to bend or nearly.
Most frequently expensive sheet metal bending tools called brakes are used to bend sheet metal but you can also complete this task without one.
This involves making a score or cut line on the sheet where you want the bend to start.
The average hack requires at least one angled metal part and the best tool to make one is still the good ol press brake.
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Hand bending without mechanical equipment produces clean bends with a minimal amount of tools.
A bending brake will be best suited for shaping flat square sheets of light gauge aluminum.